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Tea Processing is the method in which the leaves and flushes from
Camellia Sinensis are transformed into the dried leaves for brewing tea.
The types of tea are distinguished by the processing they undergo. In
its most general form, tea processing involves oxidizing the leaves,
stopping the oxidation, forming the tea and drying it. Of these steps,
the degree of oxidation plays a significant role of determining the
final flavour of the tea, with curing and leaf breakage contributing to
flavour by a lesser amount.
General Process:
Although each type of tea has different taste, smell, and visual
appearance, tea processing for all tea types consists of a very similar
set of methods with only minor variations:
- Picking: Tea leaves and flushes,
which includes a terminal bud and 2 young leaves, are plucked from
Camellia sinensis bushes typically twice a year during early spring
and early summer or late spring. Autumn or winter pickings of tea
flushes are much less common, though they occur when climate
permits. Picking is done by hand when a higher quality tea is
needed, or where labour costs are not prohibitive. Hand-picking is
done by pulling the flush with a snap of the wrist and does not
involve twisting or pinching the flush, since doing the latter
reduces the quality of the leaves. Tea flushes and leaves can also
be picked by machine, though there will be more broken leaves and
partial flushes. It is also more difficult to harvest by machine on
mountain slopes where tea is often grown.
- Withering/ Wilting: The tea leaves will begin to wilt
soon after picking, with a gradual onset of enzymatic oxidation.
Wilting is used to remove excess water from the leaves and allows a
very slight amount of oxidation. The leaves can be either put under
the sun or left in a cool breezy room to pull moisture out from the
leaves. The leaves sometimes lose more than a quarter of their
weight in water during wilting.
- Bruising: In order to promote and quicken oxidation, the
leaves may be bruised by tumbling in baskets or by being kneaded or
rolled-over by heavy wheels. This also releases some of the leaf
juices, which may aid in oxidation and change the taste profile of
the tea.
- Oxidation / Fermentation: For teas that require
oxidation, the leaves are left on their own in a climate-controlled
room where they turn progressively darker. In this process the
chlorophyll in the leaves is enzymatically broken down, and its
tannins are released or transformed. This process is sometimes
referred to as "fermentation" in the tea industry, although no true
fermentation happens since this oxidative process is also not driven
by microorganisms (in other steps of tea processing--aging for
example--microorganisms might be used that actually do carry out
fermentation). The tea producer may choose when the oxidation should
be stopped, which depends on the desire qualities in the final tea
as well as the weather conditions (heat and humidity. For light
oolong teas this may be anywhere from 5-40% oxidation, in darker
oolong teas 60-70%, and in black teas 100% oxidation.
- Fixation / Kill-green / Firing: Kill-green or shāqīng is
done to stop the tea leaf oxidation at a desired level. This process
is accomplished by moderately heating tea leaves, thus deactivating
their oxidative enzymes, without destroying the flavour of the tea.
Traditionally, the tea leaves are panned in a wok or steamed, but
with advancements in technology, kill-green is sometimes done by
baking or "panning" in a rolling drum. In some white teas and some
black teas such as CTC blacks, kill-green is done simultaneously
with drying.
- Sweltering / Yellowing: Unique to yellow teas, warm and
damp tea leaves from after kill-green are allowed to be lightly
heated in a closed container, which causes the previously green
leaves to yellow. The resulting leaves produce a beverage that has a
distinctive yellowish-green hue.
- Rolling / Shaping: The damp tea leaves are then rolled to
be formed into wrinkled strips, using a rolling machine which causes
the tea to wrap around itself. This rolling action also causes some
of the sap and juices inside the leaves to ooze out, which further
enhances the taste of the tea. In many type of oolong, the rolled
strips of tea leaf are then rolled to spheres or half spheres and is
typically done by placing the damp leaves in large cloth bags, which
are then kneaded by hand or machine in a specific manner. The strips
of tea can then be formed into other shapes, such as being rolled
into spirals, kneaded and rolled into pellets, or tied into balls,
cones and other elaborate shapes.
- Drying: Drying is done to "finish" the tea for sale. This
can be done in a myriad of ways including panning, sunning, air
drying, or baking. However, baking is usually the most common. Great
care must be taken to not over-cook the leaves.
- Aging / Curing: While not always required, some teas
required additional aging, secondary-fermentation, or baking to
reach their drinking potential. For instance, a green tea pu-erh,
prior to curing into a post-fermented tea, is often bitter and harsh
in taste, but becomes sweet and mellow through fermentation by age
or dampness. As well, oolong can benefit from aging if fired over
charcoal. Flavored teas are manufactured in this stage by spraying
the tea with aromas and flavors or by storing them with their
flavorants.
Classification of Tea based on Processing type:
Tea is traditionally classified based on the techniques
with which it is produced and processed which is based on the degree
or period of “fermentation” the leaves have undergone:
• White tea: Wilted and Unoxidized
• Yellow tea: Unwilted and Unoxidized, but allowed to yellow
• Green tea: Unwilted and Unoxidized
• Oolong: Wilted, Bruised, and Partially Oxidized
• Black tea: Wilted, sometimes Crushed, and Fully Oxidized
• Post-fermented tea: Green tea that has been allowed to
ferment/compost
Tea Processing Chart [Click on chart to enlarge.]
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